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Tool Tutorial

Tool anatomy

1. Controller 2. Breaker switches 3. Alarm lights 4. Temperature probe 5. Latches 6. Viewing port

To do

  • open & inspect electronics panel for safety
  • order & install alarm buzzer-lights
  • apply a better door seal

4/18 "does it work" test

T value = time until next step

StepSet Temp (˚F)T valueCheck timeCheck tempNotes
1801510:3375 
23001510:48295213˚/15min = ~14˚/min
30-12111:03265it definitely works

4/18 "is there an alarm buzzer" test

  • AL1: Set ALM1 to 1000˚
  • AL2: Set Hy-2 to 10˚

Asked the kiln to try to ramp to 2k˚ in 15 minutes. The alarm relays are firing, but no alarm light or buzzer sounds, so we need to get one (or two).

StepTemp (˚F)T valueCheck timeCheck tempNotes
18015step skipped 
23001511:40300AL2 light on, no buzzer
3200018012:00550proceeding to “can we get to 2k” test
   12:03600 
   12:07661 
   12:15766 
   12:21839 
   12:27896 
   12:34958 
   12:541099AL1 light on, no buzzer
   1:251250 
   1:351284 
   1:471331 
   2:091386 
   2:111400 
   2:321454 
   2:511492 
   3:45~1570hovering around here, jumping rapidly up and down. the area around the kiln is warm. this is about the functional limit of this configuration.
480-121   

Forge curing schedule

There's a forge which has been lined but needs to be heat-cured.

StepTemp (˚F)T valueNotes
110060ramping up 100˚/hr
220060 
330060 
440060 
550060 
660060 
770060 
880060 
990060 
10100060 
11110060 
12120030holding for 1/2 hour for 1/2“ of material
1380-121stop

The official kast-o-lite packet says to ramp down 100˚ per hour, but people online seem to skip this step.

misc notes

  • it's possible to store several simple programs; there are 30 steps total
  • it's possible to set a schedule which is impossible for the machine to achieve
  • telling people in plain english how to set alarms for each type of project is important
  • the alarms don't stop anything and are not a safety feature so much as an alert
  • it's possible to observe and change the schedule while it's in progress